Failure Analysis and Test for Motor-Driven Isolated Valve with Remote-Transmit Entity
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摘要: 对某压水堆核电厂电动远传隔离阀故障进行原因分析及治理。通过金相试验与现场实测阀门相关性能曲线,诊断隔离阀电动头离合器托板断裂的直接原因是电机多次启停造成的反复冲击载荷,根本原因是隔离阀系统部件间不匹配。理论分析并试验验证了增大驱动力矩、减小阻力矩等改进措施的可行性与有效性。试验还发现当电动头输出转速减半后,阀门动作过程中的平均摩擦力降低约30%;压盖紧固力矩减半后,阀门动作过程中的平均摩擦力降低约50%。Abstract: The failure analysis and treatment for motor-driven isolated valve with remote transmit entity was done in a pressurized water nuclear power station. It was found that the immediate cause of the abruption of clutch coupling brace was the impact loads by the repeated start and stop of the motor. The microscopic test and the valve performance curve test in field found that the root cause was the mismatch between the motor and the actuating mechanism. The feasibility of increasing the driving moment or decreasing the innocent resistance was studied theoretically and verified in field. It found that, when the output rotational speed of the driven motor decreased by 50%, the average friction force decreased by 30% during the isolated valve acting; when the gland tightening force decreased by 50%, the average friction force decreased by 50% during the isolated valve acting.
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Key words:
- Isolated valve /
- Force moment /
- Failure analysis /
- Friction moment
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