Research and Practice on Transformation Scheme of Hand Operator in Main Control Room of Nuclear Power Plant Based on Digital System
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摘要: 大亚湾核电站仪控系统以模拟电子技术为基础,计划在30 a大修期间进行数字化改造,期间将对一层模拟系统进行全面数字化改造,二层人-机接口设备仍沿用主控室硬手操器控制。根据市场调研情况初步确定了四种基于数字化系统的手操器改造方案,最终考虑功能一致性、产品可靠性、技术可行性、开发成本、输入/输出(I/O)信号分配效率、应用反馈等多方面因素确定了开发新手操器并通过标准I/O板件接口的整体改造方案,该方案能够实现手操器与改造后数字化系统的最优接口,有效提升I/O板件通道利用效率,同时通过丰富的软件算法块功能和数字化系统故障诊断功能,增加了执行机构手自动无扰切换及过程信号质量位强制切手动等改进措施,有效提升了机组设备控制的可靠性和稳定性,也为同类数字化改造项目提供了重要参考方案。Abstract: The instrument and control system of Daya Bay Nuclear Power Station is based on analog electronic technology, and it is planned to be digitized during the 30-year overhaul, during which the first-floor analog system will be completely digitized, but the man-machine interface equipment on the second floor will still be controlled by the hard hand operator in the main control room. According to the market research, four transformation schemes of hand operator based on digital system are preliminarily determined. Finally, the overall transformation scheme of developing new hand operator through standard I/O board interface is determined by considering many factors such as functional consistency, product reliability, technical feasibility, development cost, input/output (I/O) signal distribution efficiency and application feedback. This scheme can realize the optimal interface between the hand operator and the transfomed digital system, and effectively improve the utilization efficiency of I/O board channels. At the same time, through the rich software algorithm block function and digital system fault diagnosis function, the improvement measures such as automatic undisturbed switching of actuator and forced manual switching of process signal quality level are added, which effectively improves the reliability and stability of unit equipment control and provides an important reference scheme for similar digital transformation projects.
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Key words:
- Analog /
- Digital system /
- Hand operator /
- Transformation
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表 1 RCM与模拟系统接口信号清单
Table 1. List of Interface Signals between RCM and Analog System
RCM功能 输入/输出(I/O)类型(模拟系统侧) 信号类型 切至手动模式 数字量输入(DI) 28 V(DC)脉冲 切至自动模式 DI 28 V(DC)脉冲 手动增(指令) DI 28 V(DC)电平 手动减(指令) DI 28 V(DC)电平 高速增/减 DI 28 V(DC)电平 条形表显示(指令) 模拟量输出(AO) 1~5 V(DC) 手动状态指示灯 数字量输出(DO) 28 V(DC) 表 2 RPC与模拟系统接口信号清单
Table 2. List of Interface Signals between RPC and Analog System
RPC功能 I/O类型(模拟系统侧) 信号类型 内部设定值给定 模拟量输入(AI) 1~5 V(DC) 外部设定值显示 AO 1~5 V(DC) 内部设定值显示 AO 1~5 V(DC) 表 3 RCM与DCS接口信号清单
Table 3. List of Interface Signals between RCM and DCS
RCM功能 DCS信号名 I/O类型(DCS侧) 信号类型 快速增/减 RCM1.DI DI 干节点 手动增加 RCM2.DI DI 干节点 手动减小 RCM3.DI DI 干节点 切至手动模式 RCM4.DI DI 干节点 切至自动模式 RCM5.DI DI 干节点 手动状态指示灯 RCM6.DO DO 干节点 数码管显示 RCM7.AO AO 4~20 mA 表 4 RPC与DCS接口信号清单
Table 4. List of Interface Signals between RPC and DCS
RPC功能 DCS信号名 I/O类型(DCS侧) 信号类型 内/外部设定值模式切换 RPC1.DI DI 干节点 增加 RPC2.DI DI 干节点 减少 RPC3.DI DI 干节点 I/E显示切换 RPC4.DI DI 干节点 设定值显示 RPC5.AO AO 4~20 mA 过程值显示 RPC6.AO AO 4~20 mA 表 5 算法块引脚定义表
Table 5. Definition of Algorithm Block Pin
算法块 算法块引脚 引脚类型 功能 RPC算法块 BSW 输入 内/外部切换 BSVU 输入 增指令 BSVD 输入 减指令 ESP 输入 外部设定值 PV 输入 过程值 RM 输入 工作模式切换(0表示开环,
1表示闭环)SP 输出 设定值 控制器 SP 输入 设定值 PV 输入 过程值 TPP 输入 跟踪信号 RM 输入 工作模式切换(0表示开环,
1表示闭环)AV 输出 控制器指令 RCM算法块 IN 输入 自动指令 BMM 输入 投手动指令 BMA 输入 投自动指令 BMVFS 输入 快速调节指令 BMVU 输入 手动增指令 BMVD 输入 手动减指令 FM 输入 强制切手动 AV 输出 控制指令 TR 输出 工作模式反馈(0表示手动模式,
1表示自动模式) -
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